Archive for category: Flexitanks

Developed by the U.S. military around the 1960s to store and transport water and fuel, flexitanks have taken the logistics industry by storm. They are the preferred choice for shipping non-hazardous liquids including chemicals and food-grade liquid. Flexitanks are fast replacing traditionally used drums and ISO containers as they are economically more viable and offer better protection against contamination. Flexitank manufacturers are now coming with more advanced flexitanks that come with liners and are making them more hygienic for packaging food and pharma-grade bulk liquid. Hence, the application of flexitanks is constantly growing.

What are Flexitanks?

Flexitanks are a bulk liquid container made up of several layers of custom formulated blended polyethylene with an outer covering of woven polypropylene. Flexitanks help transport non-hazardous liquid using a standard 20-foot sea or railway container. Thus, flexitanks help convert a normal dry goods carrier into a liquid carrier very conveniently.

Benefits and Advantages of Using Flexitanks

• Cost-effective – Flexitanks are cheaper to use as compared to drums, IBCs and tank containers. The cost of using flexitanks is one-third than what you would need to spend when transporting bulk liquid using traditional bulk liquid containers.
• Carry more payload – Flexitanks can carry 15% more payload than what is carried by IBCs, 44% more than drums and 50% more than bottles, so they are economically more viable to use.
  
• Keeps product quality intact – Flexitanks are composed of several layers and each layer comes with a pump and a valve making it airproof and waterproof. This helps to keep the quality of liquid intact.
  
• Offer better protection against contamination – As flexitanks are designed for single-use the risk of contamination is reduced considerably.
• Preferred for transporting food and pharma-grade liquid – As flexitanks offer superior protection against contamination, these are highly preferred for carrying food-grade bulk liquids such as edible oil, beverages, fruit concentrates and wine, besides pharmaceutical ingredients and non-hazardous chemicals.
• Makes loading/unloading faster – It does not require the use of a forklift to load or unload container which makes loading and unloading faster and also cheaper as compared to the cost of using drums and IBCs. Also, the product loss for unloading is lower with flexitanks.
• Requires less labor – As flexitanks are convenient to handle, load and unload, you would require less labor, which also means lower logistic cost.
• No cleaning cost – As the bags are disposable, there is no cleaning cost when using flexitanks. You would not need to return the container this also helps to bring down the total cost of transportation.
• No additional storage required – When using flexitanks no additional storage is required as flexitank is in itself a reliable storage unit.
• Eco-friendly – Flexitanks are entirely recyclable so they are safer for the environment.

Flexitank, no doubt, is a wonderful innovation that is being lapped up by the logistics industry for bulk-liquid transport. Looking at the increased application of flexitanks, analysts expect the market size of flexitank industry to reach $6 billion by the year 2024.

Related: Applications for Flexitanks That Makes Them So Indispensable
in Packaging and Storage Industry

If you are looking for reliable and customized solutions for flexitanks, contact Rishi FIBC, a reputed FIBC manufacturer based in Gujarat. We offer flexitanks in the capacity ranging from 16000 L to 24000 L. The quality of our products is approved by various accredited authorities and we use advanced technology and methodologies that minimize environmental damage during our operations.

Get in touch with us call: +91-2662-227100

Flexitanks are an economically viable, hygienically sound, logistically convenient and eco-friendly means of storing and transporting bulk liquid cargo. Flexitanks for bulk liquid transportation offer all the advantages you could imagine but there are certain guidelines you must follow to derive all the benefits of using flexitanks. Here we recommend precautions that you must keep in mind when it comes to flexitank loading. Following these flexitank care tips will keep your product safe during transit and make it even more convenient to load these bulk liquid bags.

Flexitank Loading Tips

• When loading flexitank, it is important that you know that only non-hazardous liquid can be filled in a flexitank. When shipping food stuff, appropriate health and safety measures should be adopted to ensure the quality of the food is not impacted during transit.
• First, the vehicle and the container should be positioned on the ground level. Only the right door should be opened. Gently remove and place aside the hose cap from the flexitank hose. Remember not to leave the cap on the top of the bulkhead.
• Use a valve at this step and connect it to the delivery hose. Make sure to keep it OPEN. If you find it necessary you can support the delivery hose from the door lock of the top container. Check that the clamps are covered and the connection are secure.
• Flexitank is now ready to be filled in with the product. While filling in the liquid, the hose should not put undue pressure on the flexitank. As the liquid pumps in, the flexitank will gradually unfold against the sides of the container.
• You can use a meter to measure the quantity of the liquid inside. Until the flexitank is 3/4th full never attempt to walk on it. Always ensure that you do not overload the flexitank. You can know that the flexitanks is full when the surface appears firm and tight. You can take a slap test to check this. The flexitank should be unyielding when you pat your hand on it.
• If you notice some air trapping do not worry as this is quite normal. The air can be released using the vent cap. Even simply raising the end of the valve will make the air to escape. You can now replace the cap and ensure it is fully tightened.
• Now, you need to close the flexitank valve. The delivery hose should be disconnected and the protective cap replaced securely. You can further cover it with packing foam or a corrugated paper.
• Inspect the flexitank carefully checking for the harness and the lining material. Check the exterior and the interior of the container. If everything appears alright, you can lock and seal the right-hand door of the flexitank.

Contact Fluid Flexitanks

Rishi FIBC is a prominent manufacturer and exporter of fluid flexitanks in India. We have a fully-integrated manufacturing facility in Mysore. We can create customized, FDA approved flexitanks for bulk liquid transportation on a short notice. Contact us to know more about flexitank care and precautions. Our experts will guide you on procedures to follow for flexitank loading as well as unloading.

Get in touch with us call: +91-2662-227100 or visit: www.rishifibc.com

Flexitanks are a revolutionary flexible tank bags that have transformed the way bulk non-hazardous liquids are transported coast to coast. These are considered more cost efficient, convenient and eco-friendly way of transporting liquid as compared to traditionally used drums and ISO tank containers.

Advantages of Using Flexitanks

• Flexitanks are easier to fill and unload; and can load up to 31% more cargo as compared to drums and IBC totes
• Reduces labor and loading expense considerably
• With single-use flexitanks, cleaning and repositioning costs also get reduced
• A safe mode of transporting liquid as there is no risk of cross-contamination
• Made of recyclable material therefore does not cause harm to the environment
• Can store up to 24,000 liters of liquid
• Are viable option for transporting food ingredients and non-hazardous chemicals and pharmaceutical reagents

Explore: Flexitanks for Bulk Liquid Transportation

Types of Flexitanks

Flexitanks are available in numerous varieties. You can choose the one that best suits your specific requirement.

1. Multi-Layered Flexitanks

Such flexitanks are made out of 4 to 5 layers of very thin and flexible polyethylene, which makes it convenient to completely roll the flexitanks after discharge. In such flexitanks, some product is bound to be left between the layers which cannot be extracted.

2. Single -Layered Flexitanks

Such flexitanks are prepared from a single layer of polyethylene which is thicker than the one used in multi-layer flexitanks and are, therefore, less flexible. The advantage of single layer flexitanks is that no product can get between the layers as there is none.

3. Bi-layer Flexitanks

Such flexitanks come with a hard but thin and flexible layer of polyethylene laminated with another twisted layer that safeguards the interiors of the container.

4. Trailer Flexitanks

These are ideal for converting curtain-sided trailer or reefer into a bulk liquid transport solution. Trailer flexitanks are especially helpful in situations when road tankers or shipping containers are not readily available.

5. Special Design Flexitanks

These are helpful in unique applications when you need to transform a shipping container into a customized bulk transport solution. You can ask for barrier layers to protect the cargo against oxygen, sunlight, heat, and odor transmission.

6. Static Storage Tanks

Such types of flexitanks are useful when you need to store water or any other non-hazardous liquid on a temporary basis. Static storage flexitanks are best suited for outdoor festivals, emergency fire fighting and even to transport water in drought-affected areas.

7. Heater Pads

Flexitanks with heater pads are an ideal option when transporting liquids such as palm oil, fatty acids, waxes, cocoa butter, shea butter, etc. that need heating at the discharge site. Heater pads for flexitanks by Rishi FIBC come with a patented re-heating mechanism. When fitted under the fluid flexitank these help in heating the cargo evenly before unloading. Explore: Heater Pads for Flexitanks

Contact Rishi FIBC

Rishi FIBC has a world-class fully-integrated manufacturing facility for producing flexitanks in Mysore, India. We produce all types of flexitanks and can customize these bulk liquid transport bags as per your requirement. Our flexitanks are created from FDA approved virgin polyethylene and polypropylene fabrics and hence are suitable for transporting a wide range of food grade and other non-hazardous liquid cargos.

Get in touch with us call: +91-2662-227100 / +91 484 2379512 or
visit: www.fluidflexitanks.com

Flexitanks are cost effective solution to transporting and storing oils, liquid and dry non-hazardous cargoes. Flexitank is a bulk liquid container constructed of multiple layers of polyethylene with an outer covering of woven polypropylene with volume from 12 up to 26 thousand liters, for transportation of any non- hazardous liquids using the standard 20-foot sea or railway container. In other words, it converts a 20ft container from a dry goods carrier to a liquid carrier. It is fitted in an ocean container, providing a healthier and cost-effective alternative to shippers of bulk liquid products.

Flexitanks offer a dynamic, flexible, safe and cost- effective solution for all bulk liquid transport requirements. Because of various advantages Flexitank is quick to use and easy to setup. The advantages of Flexitank in oil industry are:

• It is more environment friendly by protecting the oil from external contamination during transportation compared to the bulk carriers.
• Flexitanks mean no need to pay for the return shipment of container and its cleaning since flexitank is a disposable tank, which must be disposed after use.
• Installation of the flexitank is inexpensive and hence cost effective therefore the final cost of the oil will be profitable for you.
• Compared to the transportation of oil in bottles or barrels, the flexitanks ensure minimal fluid loss during discharge. For one time one can carry more oil by 40-50% than when pouring in barrels and bottles.
• Unloading and loading of the oil in flexitank is faster by 2-3 times than in case of loading into the barrels or bottles. Flexitanks also offer easier operations handling and can be used for permanent or temporary storage.

Explore: Flexitanks for Bulk Liquid Transportation

The Indian food and transportation industry is poised for huge growth, increasing its contribution to world food trade every year. Indian market has emerged as a high-growth and high-profit sector due to its immense potential for value addition, particularly within the food and oil processing industry. Thus, in the export industry, Flexitank and its manufacturers in India are in huge demand with the demand in transportation, food and oil industry.

Flexitank manufacturers can customize flexitanks as per requirement to carry out the entire loading procedure in a desirable, professional and systematic manner. Increasing export from Asia Pacific and Europe has driven the global bulk packaging market. Bulk commodity transporters find it hard to ignore huge cost saving offered by flexible tanks as compared to traditional modes of transportation.

Increasing need for efficient, flexible storage and portability of liquids has considerably driven the global flexitanks market. Competitive advantages such as portability, foldability, and ease of setup have driven product demand to a whole new level in the global market. Economically as well as environmentally, shipping commodities in bulk have proven to be a better an easy option. The increasing popularity of bulk transport is expected to fuel the flexitanks market over the estimated period. Flexitanks offer a better and commercially economical solution to liquid bulk transportation needs.

The application of Flexitank for transporting and storing products for the oil and gas industry include:

• Oils like mineral, base, white, transformer, marine
• Lubricants and their additives
• Hydraulic fluid
• Biodiesel
• Transmission fluidS
• Glycols and glycerin

Related: It is Crucial to Follow Code of Conduct While Transporting Liquids with Flexitanks

Type of the tank, its density and shape depends on the type of poured liquid. Special flexitanks of 24,000 liters are usually manufactured for transportation of seed oils. Tanks of such volume can withstand the pressure of the oil on the whole route and will not tear. It is always recommended to use flexitanks certified for sea transportation. However, a lot of care is taken with loading and unloading of a flexitank.

We appreciate your feedback and you can leave your comments on the blog below.
Contact Us: +91 484 237951 / +91-2662-305000

Flexitanks are a savior when it comes to transporting bulk liquid items from one place to another. However, you need to take good care while loading flexitanks as it needs to be done in a proper, systematic and safe manner. Here are a few loading instructions for top and bottom loading flexitanks.

Loading a Top Discharge Flexitank

• When you check the installation of the flexitank, make sure you examine the flexitank valve. It needs to be positioned appropriately. The flexitank also needs to be methodically enrolled against the container walls. It also needs to be fastened in all the corners of the container.
• You need to check the flexitank’s capacity. This ensures under or over filing is avoided. You can under or over load a flexitank by up to 2% of the flexitank’s total capacity.
• Do away with the locking pin and safety cap and see that you pull the lever of the valve outwards so that the valve is completely opened. The cam-lock coupling of the loading hose needs to be fitted into the valve properly and locked appropriately.
• When the flexitank fills up, move the load hose higher so that it doesn’t get trapped between the container’s side wall and flexitank. After it is adequately filled, close the valve, turn off the pump and insert a locking pin into the handle.
• Drain out any residual product from the hose, clean the valve properly, re-attach the bung cap and make sure the warning label has been duly fixed to the container’s left hand door. Shut the container’s right hand door.

Loading a Bottom Discharge Flexitank

• Prior to installation, check the flexitank and see that it has been unrolled completely against the walls and onto the corners of the container. It also needs to be secured and positioned against the bulkhead appropriately.
• Understand the flexitank’s capacity so that under or over filling is avoided. Just as a top loading flexitank, you can under or over load a bottom discharge flexitank by up to 2%. After opening the wear sleeve snout, roll it out so that the valve is exposed.
• After removing the locking pin and safety cap, pull the flexitank’s lever towards the outside. This ensures the ball valve is completely opened. The cam-lock coupling and loading hose need to be properly fitted to the valve and appropriately locked. The loading hose needs to be correctly supported so that any downward pulling on the flexitank valve is prevented.
• After the product is loaded inside the flexitank, close the valve and turn off the pump. Put a locking pin into the handle and seal it. Before removing the loading hose from the flexitank, do away with any residual product that exists from the hose to the collection point.
• Clean the valve and re-secure the bung cap. Seal the wear sleeve and tighten it with the attached zip-tie. You need to also make certain that the warning belt is duly fixed to the left hand door.

We, at Rishi FIBC, are a competent and reliable flexitank manufacturer in India. We can customize flexitanks as per your requirement so you can carry out the entire loading procedure in a desirable, professional and systematic manner.